Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings

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Product Details
Customization: Available
Color: Copper
Strength Grade: 80-120hb
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  • Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
  • Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
  • Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
  • Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
  • Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
  • Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
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  • Overview
  • Product Description
  • CHEMICAL COMPOSITIONS(%)
  • KEY CHARACTERISTICS
  • TYPICAL APPLICATIONS
  • PRODUCT IMAGES AND FACILITIES
  • Company Profile
Overview

Basic Info.

Model NO.
ERCUSI-A/CUSI3MN1/SG-CUSI3/HSCUSI3MN1/C65600/C6550
Material
Copper
Shape
Customized
Surface Treatment
Polished
Lead Time
1-4 Weeks
Capactity
1000tons/Year
Application-1
Oil Coolers , Heat Exchangers
Application-2
Repair and Buildup of Bearing Surfaces
Standards
Aws A5.7, ASME Sfa A5.7, ISO Scu6560, Cusi3mn1
Tensile Strength
350-450MPa
Yield Strength
150-200MPa
Elongation
25-40%
Electrical Conductivity
25-35% Iacs
Transport Package
Crates etc
Specification
CUSTOMIZED
Trademark
RBTC, ODM, OEM
Origin
China/Thailand
HS Code
8311300000
Production Capacity
1000tons/Year

Product Description

Product Description
INTRODUCTION TO SILICON BRONZE  WELDING ALLOYS(C65500,C65600,ERCUSI-A, AWS A5.7, ASME-5.7)
ERCuSi-A is a copper-silicon alloy widely used as a welding filler metal due to its superior properties, including excellent weldability, corrosion resistance, and mechanical strength. It is primarily used in MIG (Metal Inert Gas) and TIG (Tungsten Inert Gas) welding processes for joining a variety of metals such as copper, brass, bronze, and steel. ERCuSi-A is designated under AWS A5.7 and ASME SFA-5.7 standards, and is known for its excellent fusion properties, making it ideal for high-performance applications.
CHEMICAL COMPOSITIONS(%)
Cu
SILICON(SI)
Manganese(Mn)
Tin(Sn)
Iron(Fe)
Zinc(Zn)
Balance
2.8-4.0%
1.5%(max)
1%(max)
1.0-2.0
1%(max)
KEY CHARACTERISTICS
Good weldability / filler compatibility
Because the alloy is designed for welding of copper, silicon bronze, and galvanized steel/steel to copper/bronze, it offers good fluidity in the weld pool, good wetting behaviour on copper and copper alloys, and compatibly matches base metals of similar systems. For example: "Use for welding of silicon bronze copper, or aluminum bronze of low aluminum content. It can also be used for brazing malleable iron and light gauge steel.

Mechanical strength and ductility
The deposited weld metal has tensile strength on the order of ~345 MPa and good elongation (~40%). That means the filler provides a reasonably ductile joint, which is beneficial when joining materials of different metallurgical and thermal expansion characteristics. The presence of about 3 % Si and small Mn helps strengthen the copper matrix
Corrosion and wear resistance
Silicon bronze alloys (with Si addition) are known for improved corrosion resistance, particularly in environments where copper alloys are exposed. The addition of Mn may improve mechanical properties and wear resistance. For example: "It is a silicon bronze welding wire containing 3% silicon and a small amount of manganese … the addition of manganese enables it to have good mechanical properties, good corrosion resistance and good wear resistance after welding."
Thermal / metallurgical behaviour
Because the silicon content is moderate and aluminum content is very low, the alloy avoids some of the issues of high-aluminium bronzes (e.g., rapid oxidation, phase transformations).
Color match 
Golden bronze color matching copper and copper alloys-ideal for visible or decorative joints
TYPICAL APPLICATIONS
Welding of copper, bronze, and brass to steel or themselves
Used for welding copper and copper-silicon/brass alloys to themselves or to steel/iron. Example: "MIG and TIG and oxyacetylene welding of copper, copper-silicon, and copper-zinc metals to themselves and to steel.
Also used for welding galvanized steel / coated sheet steels (brass weld of coated steel). From one datasheet: "Frequently used to 'brass weld' coated sheet steels. Sometimes used to weld galvanized steels.
Architectural and Decorative:
ERCuSi-A is often used in architectural bronze applications for stair railings, door handles, and ornamental finishes, where its corrosion resistance and color are prized.
Brazing / repair of copper/bronze components
The filler alloy can function in brazing or "braze-welding" (low melting) contexts for copper/bronze components, particularly thinner or coated sheet steels. Example: "It can also be used for brazing malleable iron and light gauge steel." 
Repair welding of copper alloy castings, bronze sculptures, or copper piping may use this filler when the base alloy is compatible.
Marine, architectural, artistic, and electrical applications
Copper bronze filler applications where aesthetics, corrosion resistance (especially in exposed or marine environments) matter.
Joining copper busbars, switchgear, or other electrical connectors where copper alloy filler is appropriate. The datasheets mention switch-cabinet, solenoid valve, motorcycle parts, etc
Marine Industry
Welding of bronze and brass parts exposed to saltwater environments, such as boat fittings, propellers, and marine hardware.
Automotive and Aerospace
Used in the repair and manufacture of components where high-strength, corrosion-resistant alloys are required, such as heat exchangers, valve seats, and brake components.


PRODUCT IMAGES AND FACILITIES
Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
Silicon Bronze Welding Wires, Ercusi-a, Cusi3mn1, Sg-Cusi3 for Welding Electrical Motor Windings
Company Profile

Rich Base Technology Co., Limited
Your Trusted Partner in Copper Alloy Materials!
Founded in 2007, Rich Base Technology Co., Limited is one of the leading manufacturers of copper alloy materials in China. With a management team bringing over 20 years of industry expertise, we deliver high-quality, cost-effective copper alloys to customers worldwide.
 
Our Products
We supply a wide range of copper alloys, including:
SILICON BRONZE WELDING ALLOYS(C65500,C65600, ERCUSI-A)
Aluminum Bronzes (C95810, C6191)
Nickel-Beryllium Copper (C17510)
Cobalt-Beryllium Copper (C17500)
Beryllium Copper (C17200, C17300)
Zirconium Copper (C15000, C15100)
Chromium-Zirconium Copper (C18150)
Chromium Copper (C18200)
Nickel-Silicon-Chromium Copper (C18000)
Zirconium Copper (C15000, C15100)
Available Forms: round bars, square bars, rectangular bars, hexagonal bars, plates, sheets, and customized precision-machined parts, as well as molds based on our materials.
 
Why Choose Us:
1)20+ years of copper alloy manufacturing expertise
2)Complete production facilities — from raw materials to finished products
3)High quality at competitive prices
4)Quick deliveries and responsive service
5)Trusted by global brands
Applications
Our copper alloys are widely used in:
1)Automotive
2)Aerospace & Aircraft
3)Consumer Electronics & Appliances
4)Industrial Machinery & Machine Tools
5)Electrical & Electronic Equipment
6)Resistance Welding
7)Telecommunications
8)Transportation (including high-speed trains)
Trusted Worldwide
Our products are exported across Europe, North America, Northeast Asia, Southeast Asia, and beyond. They are used by leading companies such as Volkswagen, Toyota, Honda, Ford, GM, and major high-speed train manufacturers.
At Rich Base Technology, quality is our priority. Every product undergoes rigorous testing and inspection to ensure it meets customers' requirements before delivery.
 
Rich Base Technology Co., Limited
High-quality copper alloys. Competitive prices. Reliable service.

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